Selective Soldering Systems

Versaflow Five

Your advantages Selective soldering with the VERSAFLOW FIVE

  • The next step toward autonomous production
  • Component-friendly and energy-saving solution saves costs and resources
  • Produce different soldering tasks independently side by side for high flexibility and high throughput
  • Enables processing of one XL board or 2x standard formats
  • Enables manual routing to optimize throughput and cycle time

Flexibility and throughput without compromise.

The VERSAFLOW FIVE is the latest innovation in ultra-high-end selective soldering and sets new standards in automation and flexibility in electronics production. Developed for demanding applications, such as those required in the automotive, medical technology, and aerospace industries, it guarantees optimal production processes with maximum efficiency. With a high degree of automation, the machine enables autonomous production and a significant increase in productivity. It is ideal for electronics manufacturers with high production volumes and changing requirements, as it offers maximum productivity and throughput without compromising on quality.

  • Ersa Selective Soldering

    Automatic nozzle changer

    The automatic nozzle changer is a new feature of the VERSAFLOW FIVE, especially for scenarios with frequent program changes and limited operator presence. It replaces the manual nozzle change and thus increases the efficiency and process reliability of the entire soldering process.

    Segmented heating surfaces

    The matrix heater consists of several segments that can be controlled individually. This enables targeted and homogeneous heating of the assemblies, even with complex boards. The segmented structure allows up to six different heating surfaces to be mapped, which enables precise adaptation to the specific requirements of the printed circuit boards.

    Automatic flux nozzle cleaning

    The automatic flux nozzle cleaning significantly reduces the need for manual intervention, as it automatically removes dirt from dropjet spray heads and thus keeps the spray quality constant. Especially in phases with low personnel availability – such as night shifts or line start-up – it ensures a high level of process reliability and minimizes downtimes.

  • Dimension
    Length: 4,100 mm
    Width: 1,789 mm
    Height: 1.643
    Weight: 2,000 kg
    Roll transport:
    PCB width:50-508 mm
    PCB length:120-685 mm or 120-350 mm in double-stop mode (machining range up to 320 mm)
    Freedom of transport: max. 120 mm at the top (optionally 200 mm), max. 80 mm at the bottom
    Transport speed:0.2 m/min to 15 m/min
    PCB weight:12 kg (heavy load 25 kg)
    Solder Wave Height: max. 5 mm
    Soldering volume: approx. 14 kg Sn63PB, approx. 13 kg lead-free alloy
    Soldering temperature: max. 320 °C
    Heat-up time: 60 min to 280 °C
    Soldering module variations: 1-6 mini wave crucibles

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