Inline Vapor Phase Soldering Systems

CCS 100

High-performance inline vapour phase soldering system for 24/7 operation

The CCS100 is a high-performance in-line system designed as a production solution for electronics in 24/7 operation. The line-capable soldering system impresses with its high process flexibility and exceptionally high productivity and soldering quality.

Modular and customizable for medium to large series

Thanks to the multiple carrier system used, the CCS100 meets the requirements of medium to large series. A wide range of options are available to customers to adapt the soldering system to their specific needs.

Advantages of the modular design:

low maintenance effort
high system availability

- Vapor Phase Inline System for high volume throughput
- A cycle time of under 20 sec. per board is possible
- Carrier sizes from 680 x 650 x 80 mm up to 825 x 650 x 80 mm
- Fully automatic inline operation
- Two independent stations for loading and unloading of carriers
- Loading and Unloading conveyors with buffer function
- Three internal process chambers with automatic airlocks
- Lowest energy and fluid consumption with Energy management system
- Highest precision and process quality with patented Soft Vapor Temperature Control (SVTC)
- Easy one step profile set-up with Intelligent profiling system (IPS)
- Wide variety of adjustable solder profiles
- Lead-free and leaded soldering on one machine with one fluid
- Live temperature monitoring with IBL Software without profiler
- Traceability and documentation with IBL Software
- Low maintenance due to Cool Handling (all moving parts outside process chamber)
- Maintenance-free transport system (patented)
- Integrated automatic fluid filter system
- Observation window into process chamber
- Batch and inline operation available
- Siemens Interface available

Designation	Value
Length	5820 mm
Depth	1800 mm
Height	1670 mm
Firm cheek	805 mm
Weight	2000 kg
Usable soldering material format Length	80-1000 mm
Usable soldering material format Width	50-500 mm (workpiece carrier without center support) 100-500 mm (workpiece carrier with center support)
Edge support for printed circuit boards	3 mm (6 mm with HD option)
Standard filling quantity (Galden)	60 kg
Power connection	400/230 VAC, 50/60 Hz (3 phases, neutral + PE)
Connected load	9 kW
Max. heat output	7 kW
Average power consumption	5.6 kW/h
Fuse	25 A gL / C25 A
Water connection	½”/2.5-5 bar
Suction connections	2 x Ø 150 mm